Welding operation

4 Welding operation outline

4.1 Welding Symbol: Omission

4.2 Design notes on welded joint: Omission

4.3 Welding Process
4.3.1 Preparation before welding operation
        "Weld Dryer" prevents deterioration of welding rod and improves welding quality
  • Welding quality deterioration due to moisture absorption of welding rod
    • Arc discharge defect
    • Increase in spatter
    • Causes of blowholes and pits
    • Decrease in weld strength

4.3.2 Preventing quality deterioration due to moisture absorption of welding rod
  • Quality preservation by welding rod containing element
    Note: Consume within the specified time
    • Low hydrogen type welding rod
      • Keeping temperature: 300 [^{\circ}C] or more 400 [^{\circ}C] or less
      • Heat retention time: 1 [h] or more 2 [h]
    • Other welding rod
      • Keeping temperature: 80 [^{\circ}C] or more 150 [^{\circ}C] or less
      • Heat retention time: 0.5 [h] or more 1 [h]

4.3.3 Welding using jig: Omission

4.3.4 Tack welding
        Precure carefully for welding in metal plate thickness, low alloy steel, cold district

4.3.5 Welding condition: Omission

4.3.6 Main welding
  • Types of beads in the welding theory
    • Line: Stringer bead
    • Width expansion: Waving bead: Easy trigger of slag

4.4 Change due to metal welding and acceptance stress
4.4.1 Method for preventing deformation of metal welding
  • Restraint method
    Suppression of distortion between bonding metals by using restraint jig

  • Inverse distortion method
    Weld metal by anticipating the direction after metal welding and deforming it in the opposite direction

  • Change welding direction
    Prevent shrinkage distortion between joints by changing welding direction
    • Backstep method: welding to an obtuse welding rod
    • Flight method: welding to sharp corner welding rod
    • Symmetrical method: welding from the center to the end

4.5 Change due to metal welding and acceptance stress
  • Weld defect and measures
    • Lack of surplus
    • Surplus excess
    • Lack of leg length
    • Accepted shape: proper surplus

タグ:

dryer rod
最終更新:2018年12月14日 05:04